Composition

• Evaporator: The core component where feed water is converted into steam. It is typically made from high-quality stainless steel (such as SS316L) to resist corrosion and ensure long-term durability.
• Heat Exchanger: Utilizes external heat sources, often steam, to generate pure steam from purified water. The heat exchanger is designed to ensure efficient energy transfer and minimize heat loss.
• Separator: A device that separates any entrained water droplets from the steam, ensuring that only dry, pure steam is delivered to the point of use.
• Control System: An automated system that regulates the temperature, pressure, and flow rate of both feed water and steam, often incorporating PLCs (Programmable Logic Controllers) for precise control.
• Instrumentation: Includes sensors for monitoring temperature, pressure, and steam quality, ensuring that the system operates within specified parameters.
• Piping and Valves: High-grade sanitary piping and valves are used to transport pure steam while preventing contamination.

Performance

• High Purity Output: The pure steam produced is free from endotoxins, pyrogens, and other contaminants, making it suitable for critical pharmaceutical applications like sterilization and cleaning.
• Energy Efficiency: The system is designed to maximize energy efficiency, often utilizing energy recovery techniques to reduce operational costs.
• Reliability: Built to operate continuously and reliably, ensuring consistent pure steam production for pharmaceutical processes.
• Rapid Response: The PSG is designed to quickly reach operating conditions and maintain stable steam production, even with varying demand.

Parameters

• Steam Pressure: The system typically operates at a pressure range of 1.5 to 6 bar, depending on the specific application requirements.
• Steam Quality: The generated steam is of high purity, with minimal non-condensable gases and a dryness fraction of typically 95% or higher.
• Temperature: The pure steam temperature generally ranges from 121°C to 135°C, suitable for sterilization and other pharmaceutical processes.
• Capacity: The output capacity of the pure steam generator can vary widely, from small-scale systems producing 50 kg/h to large systems capable of generating several thousand kg/h.

Applications

• Sterilization: Used in sterilizing equipment, production environments, and packaging in pharmaceutical manufacturing.
• CIP/SIP Systems: Integral to Cleaning-In-Place (CIP) and Sterilization-In-Place (SIP) processes, ensuring equipment and piping systems are free from contaminants.
• Humidification: Provides pure steam for controlled humidification in critical environments such as cleanrooms.
• Biopharmaceutical Production: Ensures the highest purity steam for sensitive biopharmaceutical manufacturing processes.

The pure steam generator is essential for maintaining the high standards of cleanliness and sterility required in pharmaceutical production, ensuring that all processes meet regulatory compliance and quality control.